Costs reduction with long lasting machinery, high technology and automation that makes production easier to handle with less operators and helps user eliminate risks of wrong production batches due to recorded formulae and electric/electronic controls to ensure same processing parameters every time.
| No. | Name | configuration |
| 1 | Main mixing pot (stainless steel jacket) | 3-layer stainless steel jacket, steam heating, PU foam thermal insualtion layer, weighing system, diaphragm vacuum pressure gauge on pot cover, sucking filter, breather, pressure adding port, vacuum port, sightglass lamp, sightglass port, manhole, CIP spray head, spice funnel, safety valve, pneumatic valve, charging valve, steam inlet valve, steam pressure gauge, pipes |
| 2 | Mixing and scraping system | Motor & mixing reducer& mechanical seal*1 set, mixing system, mixing shaft, mixing paddle, flow-choke paddle, TEMP. sensor pipe, scraper |
| 3 | Internal and external homogenizer | Homogenizer, mechanical seal, upper and lower circulating hole, pneumatic valve |
| 4 | Support, beam, pots platform | Body support, pot platform, beam all covered by stainless steel, Stainless steel platform with ski-resistance board, Stainless steel rail |
| 5 | Water or oil phase pot (stainless steel jacket) | 3-layer stainless steel jacket, steam heating, PU foam thermal insualtion layer, breather, manhole, pneumatic valve, discharging valve, safety valve, water inlet valve, water drain valve, blowoff valve, steam inlet valve, steam pressure gauge, pipe, flowmeter under water pot |
| 6 | Stirrer inside water and oil pots | Stirrer Mechanical seal |
| 7 | Vacuum system | Vacuum pump, buffer tank, one-way valve, vacuum pipe, valve |
| 8 | Control system | Electrical cabinet,electric appliance, inverter, temp. sensor, Button control |
Description:
Name: Vacuum Emulsifying machine; Vacuum Emulsifying mixer; Vacuum homogenizing mixer,
Model: ZL
Material of wet part: SUS316 stainless steel; 300U polished
Structure of main pot: 3 layers (product contact layer, heating layer, insulating layer); top and bottom sealed.
Homogenizer speed: 0-3600rpm ( zl-10:6000rpm)
Slow mixer speed: 0-63rpm
Level: GMP
Advantage:
1. Homogenizer's design mainly stem from Japanese technology.
2. Completely Meet GMP
3. Material contact part all use SUS316L
4. Using Japan NSK bearings
5. Siemens Inverter, power-saving, machine-protect, keeping the machine working stably
6. Burgmamn mechanical seal, seal good, long working life, keep the homogenizer work 24 hours continually.
7. Slow stirring axle adopts 2 sets of mechanical seal and 2 sets frame oil seal, make the seal saver.
8. Stirring scrap and middle stirring rotating the opposite direction make the mixing more equally
9. Safety protecting functions, make the produce saver
10. Install a fall buffer unit on the hydro-cylinder in the hydraulic system; keep the cover up and down stable.
Reliability on top of above mentioned because the use of TRULY ORIGINAL REKNOWN BRANDS COMPONENTS is the guarantee of long lasting service life, no production rushes due to sudden unexpected downtime for a broken machine at the most needed moment.
Application:
Daily chemical and cosmetics industry:
baby cream, shaving cream, cream shampoo, toothpaste, cold cream, sunscreen cream, face cleanser, moisture cream, detergent, shampoo…
Pharmacy industry:
Emulsion, emulsifier, ointment, syrup….
Food industry:
sauce, cheese, oral syrup, ketchup, mayonnaise nutrient solution, infant food, chocolate, saccharine…..
Chemical industry:
latex, food, sauce, saponification, paint, resin, adhesives, lubricating agent….
